large scale freeze dryer
Three-quarter view of a white pilot lyophilizer machine showing an advanced digital control panel and a unique round glass observation window on its right side cabinet.
Four-panel chart showcasing freeze-dried items from a lyophilizer: fresh fruits and vegetables, meat cubes, pharmaceutical powder with a syringe, and vibrant rose tea flowers.
Infographic diagram of a premium brand vacuum pump for freeze dryer units, with pointer lines indicating the air intake, oil level sight glass, and oil drain hole.
large scale freeze dryer

Geliss Industrial-Grade Stoppering Freeze Dryer for Pharmaceutical Use

ZLGJ-200FY
Product Details
Place Of Origin: China
Brand Name: Geliss
Certification: CE
Payment & Shipping Terms
Minimum Order Quantity: 1 Unit
Price: Available Upon Request
Packaging Details: Plywood Case
Delivery Time: 7-30 Working Days
Payment Terms: T/T
Supply Ability: 200 Units/Month
Quantity:
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ZLGJ-200FY Hydraulic Stoppering Silicone Oil Vacuum Freeze Dryer


The ZLGJ-200FY is a high-capacity freeze dryer featuring a hydraulic stoppering system, a drying area of ​​2.1 square meters, and a"4+1"shelf configuration; it is designed primarily for clients in the pharmaceutical, health supplement, and beauty industries. The unit utilizes rapid electric defrosting technology and a sterile carbon steel chamber design, and is equipped with an imported Grundfos canned motor pump and two original French Tecumseh fully hermetic compressors. It achieves a minimum cold trap temperature of ≤-75°C and a water-trapping capacity exceeding 30 kg, fully complying with GMP, FDA, and GB/T5226.1-1996 standards. Featuring an integrated structural design that facilitates maritime shipping and on-site installation abroad, it is an ideal choice for overseas pharmaceutical companies and high-end health supplement manufacturers requiring large-scale production capabilities.

Core Advantages


The system utilizes advanced rapid electric defrosting technology to quickly remove ice buildup from the condenser after the freeze-drying cycle, significantly reducing turnaround time between batches and enhancing production efficiency. It features a"4+1"shelf configuration (with an effective area of ​​2.1 m²) capable of accommodating 14,000 (2 ml), 8,000 (5 ml), or 4,100 (10 ml) vials per batch; this high-capacity design far exceeds that of comparable equipment, making it ideal for large-scale production and helping to lower unit production costs. With a maximum shelf spacing of 100 mm, the system flexibly accommodates various vial sizes (2 ml, 5 ml, 10 ml) and product trays. The interior surfaces of the carbon steel sterile chamber feature a roughness of Ra ≤0.6 μm, facilitating easy cleaning and sterilization while effectively preventing product residue and cross-contamination. The intelligent constant-temperature and constant-pressure control system supports both manual and automatic modes, offering features such as sensor calibration and freeze-drying endpoint alerts. The system ensures shelf temperature uniformity within ±1°C and achieves stable temperature transitions (heating and cooling) within 60 minutes under no-load conditions, thereby gently preserving the activity of heat-sensitive materials.
Display screen feature card for an industrial freeze dryer, highlighting the MCGS colorful large-screen LCD with user-friendly touch interaction.
Detail of an acrylic chamber door on a vacuum lyophilizer, emphasizing its excellent pressure resistance and clear visibility for monitoring the freeze-drying process.
Material tray interior shot showing multiple layers of 304 food-grade stainless steel trays inside a professional vacuum freeze dryer chamber.
 

Technical Specifications


 
MODELZLGJ-10FDYZLGJ-20FYZLGJ-30FYZLGJ-50FYZLGJ-100FYZLGJ-200FY
Freeze-dryingarea0.1㎡0.2㎡0.3㎡0.5㎡1㎡2.1㎡
Temperature scope of shelf-50℃-+70℃(no-load)-50℃-+70℃(no-load)-50℃-+70℃(no-load)-50℃-+70℃(no-load)-50℃-+70℃(no-load)-50℃-+70℃(no-load)
shelf temperatureerror±1℃(in balance)±1℃(in balance)±1℃(in balance)±1℃(in balance)±1℃(in balance)±1℃(in balance)
Min. Temperature of condenser≤-60℃(no-load)≤-75℃(no-load)≤-75℃(no-load)≤-75℃(no-load)≤-75℃(no-load)≤-75℃(no-load)
Water-capture capability>2Kg>4Kg5Kg>8Kg>20Kg>30Kg
final Vacuum degree≤ 10Pa≤ 10Pa≤ 10Pa≤ 10Pa≤ 10Pa≤ 10Pa
Layers of shelf1(Shelf spacing)100 mm2(Shelf spacing)100 mm3(Shelf spacing)100 mm3(Shelf spacing)100 mm4(Shelf spacing)100 mm4(Shelf spacing)100 mm
PowerSingle phase 220VSingle phase 220V or three-phase 380VSingle phase 220V or three-phase 380VSingle phase 220V or three-phase 380V tSingle phase 220V or three-phase 380Vthree-phase 380V
Installed power1.5KW (this is installed power, not running power)2.8 KW (this is installed power, not running power)3.5 KW (this is installed power, not running power)6.5 KW (this is installed power, not running power)7.5 KW (this is installed power, not running power)12.5 KW (this is installed power, not running power)
Whole machine sizeAbout 780x650x1210mmAbout 800x800x1650mmAbout 950x1240x1450mmAbout 980x1570x1970mmAbout 1150x1580x1980mmAbout 1150x1580x1980mm
Whole machine weight (kg)About 220About 323About 320About 800About 1300About 1300
 

Application Fields


The ZLGJ-200F is widely used in the pharmaceutical industry for the production of injectables, active pharmaceutical ingredients (APIs), antibodies, and diagnostic reagents—sectors that demand exceptional consistency in drying performance and strict adherence to aseptic processing standards. For manufacturers of nutritional supplements and health products, this freeze-dryer is an ideal choice for processing peptides, probiotics, and other bioactive ingredients. In the industrial production of biological products, food additives, and other heat-sensitive materials, the Geliss ZLGJ-200F effectively meets diverse production needs thanks to features such as automatic vial stoppering, generous shelf spacing, and broad applicability.
Furthermore, the ZLGJ-200F serves as a reliable platform for process development, scale-up studies, and pilot-scale production. Universities, contract research organizations (CROs), and pharmaceutical R&D centers can utilize this equipment to validate freeze-drying processes, thereby laying the groundwork for the subsequent transition to large-scale commercial production.

Front view of a professional industrial freeze dryer in a factory setting, featuring a high-visibility square chamber door and a sturdy blue cooling ventilation base.
Three-quarter view of an industrial lyophilizer machine on wheels, showcasing its digital control panel and a side observation window in a spacious workshop.
Three-quarter side angle of a large industrial vacuum freeze dryer, highlighting its robust stainless steel construction and efficient air circulation cooling system.

 Frequently Asked Questions


Q: What are the advantages of electric defrosting/rapid de-icing technology in large-scale production?
A: Our electric defrosting technology enables a rapid, automated de-icing process that shortens batch turnaround times and eliminates the need for manual intervention, thereby significantly boosting production efficiency.
Q: What is the loading capacity of the equipment? Can it meet large-scale production demands?
A: The equipment features a"4+1"shelf configuration (with an effective area of ​​2.1 m²), allowing it to load 14,000 2mL vials per batch and offering a water-trapping capacity exceeding 30 kg. It can process large volumes of material in a single run, delivering throughput far superior to comparable equipment.
Q: What are the benefits of the adjustable shelf spacing design?
A: This design supports a maximum shelf spacing of 100 mm, allowing for flexible accommodation of various vial sizes and product trays; this enhances the equipment's versatility and meets the freeze-drying requirements of diverse materials.
Q: Is the carbon steel aseptic chamber suitable for pharmaceutical aseptic production?
A: The inner surface of the carbon steel aseptic chamber achieves a roughness of Ra ≤0.6 μm, facilitating easy cleaning and sterilization while effectively preventing cross-contamination, fully complying with the standards required for pharmaceutical aseptic production.

Call to Action

Contact us today for a customized solution and a detailed quote for the ZLGJ-200FY! You will also receive a complimentary technical manual and a GMP compliance validation package to help you efficiently launch large-scale freeze-drying production and achieve stable, high-efficiency, and compliant vacuum freeze-drying operations.
 
 

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